I. What is a Step Tile Roll Forming Machine?
A Step Tile Roll Forming Machine refers to an automatic cold roll forming equipment. It processes galvanized steel coil or color coated steel coil into stepped glazed roof tiles by a series of forming rollers, which are widely used for building roof covering.The step tile roll forming machine continuously processes metal sheets such as color coated sheet, galvanized steel and aluminum through rolling, leveling, hydraulic step stamping and fixed-length cutting. Widely applied in building roof construction, it features stable operation, high precision and full automation, being core processing equipment for modern colorful roof tile manufacturing.
II. Advantages of Step Tile Roll Forming Machine Manufactured in Our Factory
1. Superior Overall Structure & Exquisite Workmanship
1.1 Frame Material and Welding Technology
The Step Tile Roll Forming Machine adopts an H-beam welded frame with integral stress relief annealing treatment. It maintains stable performance without deformation even during long-term high-speed operation. The whole machine is sandblasted for rust prevention, with a thick and durable paint finish that effectively prevents rust and peeling for long-term service.
1.2 Roller Material
The forming rollers are made of high-quality 45# steel with quenching and hard chrome coating treatment. Featuring high wear resistance, the rollers will not scratch the steel sheets during processing. The finished roof sheets present a smooth and scratch-free surface, ensuring an extremely long service life of both rollers and finished products.
1.3 Transmission System
The Step Tile Roll Forming Machine is equipped with a gearbox transmission system, which delivers sufficient power, ensures low operating noise, and greatly reduces equipment failure rates for stable and reliable operation.
2. Excellent Forming Quality & Perfect Finished Tile Effect
2.1 High Forming Precision
The Step Tile Roll Forming Machine produces roof sheets with uniform step depth and standard overlapping dimensions. The roof sheets fit closely during installation with no water leakage. The fixed-length cutting error is extremely small, ensuring high product consistency.
The pressed step textures are clear and three-dimensional, perfectly restoring the classic appearance of traditional clay tiles. The high-quality finished tiles greatly improve customers’ product competitiveness in the local market.
2.3 Wide Material Compatibility
The Step Tile Roll Forming Machine supports multiple materials including color coated steel sheets, galvanized steel sheets, aluminum-zinc magnesium sheets and aluminum sheets. It is applicable to material thicknesses ranging from 0.3 mm to 0.8 mm, realizing multi-functional production with one single device.
3. Intelligent Electric Control & High Automation
Equipped with a professional PLC intelligent control system and touch screen operation panel, the machine supports one-click setting of production length, quantity and operating speed. It realizes automatic counting and automatic shutdown, which is easy to operate even for new workers.
The whole production process including uncoiling, leveling, roll forming, hydraulic step embossing and hydraulic cutting is fully automatic and continuous. It requires no multi-person on-duty operation, effectively saving labor costs.
Built-in automatic fault alarm devices can timely remind users of overload, material shortage and size abnormalities, reducing material waste and production costs.
4. Exclusive Hydraulic Stamping Advantages
The independent hydraulic step stamping station provides sufficient and stable hydraulic pressure, ensuring uniform roof depth for all sheets. All hydraulic components adopt well-known brand accessories, featuring no oil leakage, long service life and simple daily maintenance.
5. High Production Efficiency & Stable Operation
The Step Tile Roll Forming Machine features fast forming speed and large daily output, effectively increasing customers’ shipment volume and production capacity. It runs stably with extremely low downtime and maintenance frequency, ensuring continuous and efficient production.
6. High Durability & Long Service Life
All key accessories including motors, oil pumps, inverters and bearings are famous brand products. Wearing parts feature low replacement costs, and the whole machine enjoys a long warranty period, bringing stable long-term benefits for customers.
7. Complete Export Supporting & Professional After-sales Service
All our machines undergo full inspection prior to delivery. While running test operations, we strictly monitor the forming effect of metal panels and send all test records to clients. Shipment will be arranged only upon the customer’s full approval.
We provide overseas remote technical guidance, equipment drawings and multi-language technical support all year round.
Customized services are available, including personalized tile width, profile design and automatic equipment upgrades such as automatic stacking devices and film covering devices.
8. High Cost Performance
Compared with similar products, our machines adopt more solid and reliable materials under the same configuration standard. We provide direct factory sales without middlemen markup.
With a low failure rate and low later maintenance cost, our step tile roll forming machine brings a high return on investment for customers.
III. About Us
All the above-mentioned contents are the processing technologies adopted in our production process. If you are interested in purchasing step tile roll forming machines, welcome to place your order with Cangzhou Hener Machinery Co., Ltd. Our professional sales and technical teams will wholeheartedly deliver comprehensive services to you during the entire cooperation cycle. We will fully understand your production requirements, provide customized technical solutions, implement rigorous quality control over equipment, arrange factory commissioning tests, smoothly complete all shipping documentation procedures, and offer long-term after-sales technical support. We are committed to helping every customer acquire reliable, stable and cost-effective step tile roll forming machines that perfectly fit your roof tile production operations.
