Máquina de perfilagem de painéis de beiral is an automated cold bending forming equipment dedicated to the production of aluminum alloy, color-coated galvanized steel plates and galvanized eaves ventilation panels. The soffit panel plays a crucial function in modern architecture – protecting the eaves wooden structure from wind and rain erosion, preventing the invasion of birds and pests, while providing the necessary ventilation for the attic to ensure the humidity balance and heat management inside the building. A high-performance Soffit Panel Roll Forming Machine will greatly improve construction efficiency, reduce labor costs, and ensure that each finished product has the same size and exquisite appearance.

Especificação Principal

Fluxograma

Product process

• 5 t hydraulic desenrolador

Automatic feeding, carrying 5 tons of coils. If you don’t need a hydraulic model, you can get a manual decoiler for free.

• Feeding leveling system

Flatten and clean the coil to ensure that the plate surface is flat and free of distortion when entering the forming part.

• Rolling forming system

The 22-way precision roller press station gradually roll forming the metal strip into the required contour of the eaves plate. The roller is quenched and has excellent wear resistance. The rack adopts a vertical arch structure with a thickness of 35~45 mm to ensure stability under high-speed operation.

• Embossing system

Before shearing, set up 2 sets of embossing rollers, which can press decorative patterns or reinforce tendons on the surface of the finished product to enhance the 3 D and visual effect. The embossed roller is made of Cr12Mov quenched steel.

• Hydraulic shearing system

Adopting the hydraulic follow-up method, driven by a 4 kW hydraulic station, with fast cutting speed and flat incision without burrs. The cutting knife material is Cr12Mov, and the quenching hardness is HRC 58~62℃. PLC automatically controls the cutting length, and the tolerance is controlled within ±1 mm.

• PLC control system

O Máquina de perfilagem de painéis de beiral is controlled by Panasonic PLC and equipped with a touch screen man-machine interface. Operators can easily set the production length, quantity and speed. The system supports English/Chinese switching and is equipped with an Omron encoder to ensure high precision and high stability. The equipment is also equipped with safety devices such as mobile switch, circuit protection, heat dissipation and leakage protection.

• Finished product collection table

A steel welding platform with a length of 3 meters and a width of 0.5 meters is used to collect finished plates.

Product advantages

1.Efficient output to meet the demand of large-scale production

Esse Máquina de perfilagem de painéis de beiral is equipped with 22 roller forming stations, and the molding speed reaches 15 meters per minute. With the hydraulic shearing system, it can realize non-stop ruler cutting. The daily output can cover the needs of large-scale engineering projects, significantly shortening the delivery cycle and helping you quickly respond to market orders.

2.The punching technology is exquisite, and the finished product is flat and beautiful.

The punching density and hole diameter have been precisely calculated and optimized, which can effectively avoid the deformation of the finished product or the uneven surface of the plate. At the same time, we pay special attention to the control of the side hole spacing – to avoid waves due to excessive density, and to ensure that the edge of each finished product is straight and visually exquisite. In addition, the service life of rectangular hole rollers is much better than that of oval hole molds, which greatly reduces the cost of mold replacement in the later stage for customers.

3.The structure is stable and eliminates product wave defects.

The side trimming wheel adopts a double archway structure, which is far more rigid than the ordinary single archway design. With an arched frame with a thickness of 35~45 mm, the whole machine has excellent vibration resistance. Even in the state of high-speed continuous production, it can effectively suppress the side waves and distortion of the product, and ensure the straightness and flatness of each eaves.

4.The core components are highly equipped and durable.

The shaft is made of 45# steel quenching, the roller wheel is used for overall quenching of GCr15, and the cutter is quenched by Cr12Mov quenching to HRC 58~62℃ – all core parts are made according to the form steel standard, with outstanding wear resistance and fatigue resistance. The life of the Máquina de perfilagem de painéis de beiral is more than ten years, and long-term use is still guaranteed. Hold stable accuracy.

5.Intelligent control, easy to operate

Delta PLC and frequency converter are used to control the length of the closed loop with Omron encoder. The touch screen human-machine interface supports Chinese and English switching. Production length, quantity, speed and other parameters can be set with one click and support multiple sets of formula memory. It is fast to change the type. Ordinary operators can be on the job after simple training, which greatly reduces the dependence on skilled technicians.

Product application

The ventilated eaves produced by this Máquina de perfilagem de painéis de beiral are widely used in:

Residential buildings: eaves protection and decoration of villas, apartments and multi-store houses

Commercial buildings: facades and eaves ventilation of shopping malls, office buildings and hotels

Industrial plant: roof edge protection of warehouses, workshops and logistics centers

Renovation of old houses: upgrading the modern ventilation eaves system for existing buildings

Assembly Building: Modular House and Prefabricated Components Project

The finished soffit panels not only add an exquisite and fashionable appearance to the house, but also effectively protect the wooden structure from rainwater and moisture erosion, prevent birds and insects from entering the attic, while ensuring air circulation and maintaining the health of the building.

Consultas precisas, respostas rápidas

Whether you’re looking for a Máquina de perfilagem de painéis de beiral or have custom requirements, we can provide the best solution based on your needs.Let us help accelerate your project!